The core of the carbide wire PCD wire drawing dies is made of high-quality tungsten carbide, which is characterized by a high degree of hardness, excellent thermal conductivity, and a low coefficient of friction. The exceptional quality of this product is that it is inexpensive, resistant to corrosion and impact, and easy to manufacture with tungsten carbide wire drawing dies. In addition, these dies are simple to produce. It is appropriate for drawing ferrous metals, wires of large diameter, and situations that present challenging conditions for wire drawing.

 

 

The Varieties Of Tungsten Carbide Wire Drawing Dies And Their Numerous Applications

1. Wire drawing is a manufacturing process that uses a series of stretched plates or molds to reduce or alter the cross-section of a metal wire

2. This is accomplished by drawing the wire through the plates

3. Carbide wire drawing die are a type of tungsten carbide dies that have a wide range of applications across many different industries

 

YG6X Applications are our Brands.

Appropriate for use in the manufacture of carbide dies with drawing inner holes measuring less than 6.00 millimeters in diameter.

YG6 Applications are our Brands

Used for the non-ferrous metal round bar that has drawing inner holes that are smaller than 20mm and the Tungsten carbide Wire Drawing Dies that have drawing inner holes that are smaller than 10mm. Both of these measurements refer to the bar's drawing inner holes.

The YG8 and YG10 brands

Used in the drawing of steel as well as in the production of round bars and pipes made of non-ferrous metal.

YG15 is the brand.

Used for drawing steel rod and pipe, both of which have a high tendency to shrink during the process.

Why The Tungsten Carbide Wire Drawing Dies Are Durable

TC Drawing Dies (see game products) is essential for the mold to have a long service life in the event that high-functioning and high-speed molds are used in the production process. In recent years, even for a modest amount of production, a high level of precision and reliability has become obligatory requirements. The best option will be using carbide dies that have a high resistance to wear.

The following characteristics of tungsten carbide wire PCD Drawing Dies contribute to the high durability of this material:

1. A formidable resistance to power

During the extrusion process, the mold should be subjected to very large amounts of extrusion, bending stress, impact, and any other types of messy loads. After undergoing heat treatment, the material that was chosen will consequently have a high power resistance. To ensure that the mold can be hardened to the same consistency throughout, the material used in the mold should have excellent hardenability.

2. Outstanding resistance to wear and tear

To ensure a normal service life for the mold and to produce a large quantity of extruded parts, the mold ought to have a high level of wear resistance. When certain conditions are met, there is a general correlation between the hardness of steel and its resistance to wear. Therefore, the material used to make the mold needs to have adequate hardenability. In addition to the material's hardness, other factors that play a significant role include its thickness, composition, and the amount of excess for the matrix that remains after heat treatment, as well as the quantity, size, type, dispersion, and red hardness of the carbide. The tungsten carbide has a wear resistance that is several times higher than that of steel, thanks to the fact that it contains more than 80% tungsten carbide. Therefore, carbide is typically used as the material of choice for drawing molds in order to achieve a long service life for the molds.

3. Adequate resistance to the effects of temperature

In order to maintain continuous production, the temperature of the mold will sometimes reach 200 ° C. Because this will cause a reduction in the mold's strength and hardness, the material used in the mold needs to have exceptional thermal stability. Carbide TC Drawing Dies have sufficient thermal stability, making them resistant to high temperatures.

4. Excellent processability

The manufacturing process for a cold extrusion mold takes a long time and requires a high level of accuracy. In most cases, casting, cutting, heat treatment, grinding, or some other form of fine finishing will need to be done. Therefore, the needs of production can only be satisfied by the materials that have a high degree of processability. The outstanding procedure of using carbide molds is going to be your best option.

The Safety Measures To Be Taken Along With The Routine Upkeep Of Tungsten Carbide Wire Drawing Dies

1. Make certain that the drawing machine is not unstable.

Each drawing drum and its over-line guides ought to be smooth and flexible, and their beating tolerance ought to be strictly controlled. In the event that the drum is located, the guide wheel will have a worn trench, and the polycrystalline diamond (PCD) wire drawing dies will need to be fixed as soon as possible.

2. An effective lubricant

It is essential to use a high-quality lubricant in order to maintain the surface quality of the wire and increase the useful life of the mold. In order to prevent contamination of the equipment hole, the lubrication index should be checked on a regular basis. Additionally, any copper powder or other impurities in the lubricant should be removed. If the lubrication isn't doing its job, it needs to be cleaned and replaced at the appropriate time.

3. an allotype that is reasonable

Reasonable allotype is used to ensure the surface quality of the wire, control the wire's size accuracy, and reduce the operating load and wear on the wire drawing drum. It is necessary to become familiar with the mechanical elongation of the equipment in order to draw wire using sliding wire drawing machines. The sliding coefficient is chosen in a reasonable manner, which is the first step in the process of fitting mold.

4. Make the necessary adjustments to the size in order to account for the compression angle

In addition, the surface reduction rate of each drawing as well as the material of the drawn wire have a strong correlation with the compression angle of the mold that each drawing was done on. The magnitude of the compression angle is modified in a manner that is suitable for the situation in accordance with the magnitude of the surface reduction rate.

5. The timely replacement of the drawing dies that were beginning to show their age

When the drawing die reaches the end of its service life, please replace it in a timely manner so that it can be repaired so that there is not an excessive amount of wire scrap.

In a variety of different industries, drawing is a common practice, and tungsten carbide wire are a common tool used.

It is one of the best mold materials because it has a high level of hardness, excellent thermal stability, high levels of durability, and a long life of service.