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LK Metrology asserts that the Geometry Validation feature of Camio 2021 will automatically determine which surfaces of the CAD model should be used to measure the feature. When combined, the CAD simulation and the Teach Path view are able to deliver a comprehensive visual and numerical analysis of the programming sequence. This is only possible when the two are used in conjunction with one another. This analysis is carried out first in order to get ready for the touch points or scanning sequence. This capability is already built into the Camio 2021 when you purchase it. An analog probe's self-centering function reacts in real time to the continuous deflections of the probe in order to precisely locate the point that is in the middle of two surfaces. This can be accomplished by measuring the distance between the two surfaces. In order to improve the output of orientation tolerances, we have incorporated the shape of the tolerance zone as well as its relationship to the secondary datum outputs. This was done in order to improve accuracy. In order to improve the reliability of the results, this step was taken. The programming environment for the virtual CMM makes it possible to simulate accurate sequences of axis movement and probe motion.
CMM allows for more efficient work while simultaneously boosting worker protection.
It is a massive component that weighs 800 pounds and stands out from the rest due to its seven distinguishing machined features that set it apart from the others and make it stand out from the crowd.
In order to obtain the required dimensions and measure all of the critical features, the operators had to manually flip the component using a crane in a number of different directions. This was required in order to obtain the required dimensions. This was done to ensure that the component satisfies all of the requirements that were outlined in the specifications. Schleifring looked for an alternative approach that would shorten the duration of the process, save time, improve the quality of the product, and make it simpler for its operators to carry out production. All of these goals were simultaneously pursued.
The business partners of Schleifring gave a lot of thought to a variety of potential solutions, some of which included portable measuring arms, laser applications, and coordinate measuring machines (CMMs) of the bridge type. And despite the fact that laser measuring systems would have provided a higher level of accuracy when compared to portable measuring arms, the high cost of implementing laser applications at the time rendered this alternative unfeasible. As a result, portable measuring arms were the method that was ultimately chosen. As a direct consequence of this, portable measuring arms ended up being the strategy that won out in the end.
It was absolutely necessary for the machine that was selected to have the capability of carrying out measurements without requiring the component to be moved. This was done out of concern for the safety of the workers.
Eric Baumler and Ryan Losacco, both of whom are members of the sales team at Mitutoyo America Corp., collaborated on this project together while they were both employed by Assurance Technologies Inc. After carrying out research and engaging in thought processes, the organization arrived at the conclusion that the Mitutoyo Crysta-Apex S2030-16 CMM is the correct choice for its coordinate measuring machine needs. The company reached the conclusion that there was no other machine that would be large enough or fast enough to reach required distances, as well as provide the accuracy and repeatability that was required for each part. This was due to the fact that the business was unable to meet all of the requirements simultaneously. The company arrived at this decision for a variety of reasons, cmm services and this was one of them. This was a significant advantage that should be taken into consideration.
Because the CMM was invented, the amount of time needed to inspect Schleifring parts has been cut in half, from 45 to 60 minutes spread across two different setups to just 25 minutes using just one setup (no flipping). Before the CMM, this meant that the inspection process took anywhere from 45 to 60 minutes total. As a consequence of this, cmm inspection services the total amount of time spent conducting final inspections has been cut by up to 58%, and bottlenecks in the process have been removed. In addition, the requirement that operators manually adjust a product that weighs 800 kilograms has been removed, so operators are no longer subject to this requirement. It is possible for operators to carry out complicated measuring processes in a manner that is both safer and simpler, and it is also possible for parts to be fully assembled and tested for critical features in their final form. Both of these things are possible thanks to recent advancements in technology.
All parties involved have expressed their gratitude for the unexpected additional benefit, which was an increase in the amount of information that was made available to them.
According to Cathi Kirchner, the quality manager for Schleifring, the company is relatively small, and as a result, we do not always have the time to devote to learning the nuances, tips, and tricks of operation. This presents a challenge in terms of getting to grips with the new machine and becoming proficient with it. It has turned out to be of great assistance to have field service technicians from Mitutoyo come to the location where the work is being done to answer questions or provide brief orientations.
AdviceWhen Schleifring talks to other companies that are considering making a change and investing in a large-capacity CMM, they emphasize how essential it is to receive the proper training. Also, make sure that the CMM can measure anything, including small, medium, and large parts, so that a single investment can cover a variety of products in the future. This will allow you to maximize your return on investment. Because of this, you will be able to get the best possible return on your investment. In addition, you should make it a top priority to acquire CMM Inspection Companies buy-in as quickly as possible in order to increase the likelihood that the transition installation will be carried out successfully.